99.999% High Purity PSA Nitrogen Generator
Working Principle
The PSA Nitrogen Generator operates on the Pressure Swing Adsorption principle using carbon molecular sieve as the adsorbent. Under specific pressure conditions, purified compressed air passes through adsorption vessels where nitrogen is separated from air via compression and decompression cycles. Oxygen molecules diffuse faster than nitrogen molecules in the carbon molecular sieve, allowing oxygen to be adsorbed first while nitrogen is collected. The carbon molecular sieve then undergoes decompression to release oxygen molecules in a process called regeneration. The system typically employs two towers - one working while the other regenerates - controlled by PLC and valves for continuous, uninterrupted operation.
Main Features
- Natural air source requiring only compressed air and power, resulting in low operational costs
- Adjustable nitrogen purity ranging from 95% to 99.999% based on capacity requirements
- Fully automated system with quick start-up (10-15 minutes to generate nitrogen) and one-button operation
- Compact configuration with minimal floor space requirements and excellent environmental adaptability
- Snow storm filling technology to prevent CMS damage
- Digital flow meter with pressure compensation for high-precision monitoring and total capacity measurement
Application Fields
Laser processing: laser cutting, welding, engraving, oxidation prevention to improve processing accuracy.
Electronic semiconductors: chip packaging, circuit board manufacturing, component protection.
New energy lithium batteries: battery injection, packaging, cell oxidation prevention, and air isolation.
Food and medicine: snack preservation, sealed packaging of drugs, anti-corrosion and mildew prevention.
Chemical industry: Inert protection of reaction vessels, pipeline blowing, explosion-proof and flame-retardant.
Technical Specifications
| Model |
Output Capacity |
Nitrogen Purity |
Dimensions L*W*H (mm) |
Inlet Size |
Outlet Size |
Weight (kg) |
Power Supply |
| HN4010 | 10Nm³/h | ≥99.99% | 1300*950*1850 | G1/2" | G1/2" | 500 | AC220V/0.2KW |
| HN4020 | 20Nm³/h | ≥99.99% | 1400*950*1850 | G1" | G1/2" | 600 | AC220V/0.2KW |
| HN4030 | 30Nm³/h | ≥99.99% | 1500*950*1850 | G1" | G1/2" | 700 | AC220V/0.2KW |
| HN4040 | 40Nm³/h | ≥99.99% | 1600*1000*2000 | G1" | G1/2" | 800 | AC220V/0.2KW |
| HN4050 | 50Nm³/h | ≥99.99% | 1600*1200*2200 | G1" | G1/4" | 1000 | AC220V/0.2KW |
| HN4060 | 60Nm³/h | ≥99.99% | 1600*1200*2200 | G1" | G1" | 1200 | AC220V/0.2KW |
| HN4080 | 80Nm³/h | ≥99.99% | 1800*1400*2500 | G1" | G1" | 1600 | AC220V/0.2KW |
| HN4100 | 100Nm³/h | ≥99.99% | 2000*1600*2600 | DN32 | G1" | 1800 | AC220V/0.2KW |
| HN4150 | 150Nm³/h | ≥99.99% | 2200*1600*2700 | DN40 | G1" | 2400 | AC220V/0.2KW |
| HN4200 | 200Nm³/h | ≥99.99% | 2300*1600*2700 | DN50 | DN40 | 3000 | AC220V/0.2KW |
| HN4250 | 250Nm³/h | ≥99.99% | 2400*1600*2700 | DN50 | DN40 | 4000 | AC220V/0.2KW |
| HN4300 | 300Nm³/h | ≥99.99% | 2500*1600*2760 | DN65 | DN40 | 5600 | AC220V/0.2KW |
| HN4400 | 400Nm³/h | ≥99.99% | 2700*1800*2900 | DN65 | DN50 | 6500 | AC220V/0.2KW |
| HN4500 | 500Nm³/h | ≥99.99% | 3200*2400*3900 | DN80 | DN65 | 7500 | AC220V/0.2KW |
| HN4600 | 600Nm³/h | ≥99.99% | 3500*2500*4000 | DN80 | DN65 | 8500 | AC220V/0.2KW |
| HN4700 | 700Nm³/h | ≥99.99% | 3500*2500*4500 | DN100 | DN80 | 9500 | AC220V/0.2KW |
| HN4800 | 800Nm³/h | ≥99.99% | 3800*2600*4500 | DN100 | DN80 | 11000 | AC220V/0.2KW |
| HN4900 | 900Nm³/h | ≥99.99% | 3800*2600*5200 | DN100 | DN80 | 12000 | AC220V/0.2KW |
| HN41000 | 1000Nm³/h | ≥99.99% | 4000*2800*5500 | DN100 | DN80 | 15000 | AC220V/0.2KW |
Frequently Asked Questions
Basic Parameters:
What is the highest purity of nitrogen that can be achieved?
The equipment can produce nitrogen with purity up to 99.999%, adjustable according to requirements.
What is the principle of nitrogen production used?
Pressure Swing Adsorption (PSA) technology using carbon molecular sieve for air separation.
Is the gas supply pressure of the equipment stable?
Stable voltage output and consistent gas production pressure ensure continuous production requirements.
Use Performance:
Can the equipment run continuously throughout the day?
Supports 24-hour continuous operation with full automation and unattended operation capability.
Is the energy consumption high during operation?
Low overall energy consumption with on-site nitrogen production effectively reducing gas costs.
Will there be fluctuations in the purity of the produced gas?
Stable voltage and current systems ensure long-term operation with uniform and stable purity.
Installation and Maintenance:
Is it troublesome to install open models?
Rack structure is simple, occupies minimal space, and is easy to disassemble, repair, and maintain.
What is the service life of core components?
High-quality carbon molecular sieve is wear-resistant, durable, and has extended service life.
Do daily maintenance require frequent operations?
Simple daily maintenance with regular basic inspections and low failure rate.
Applicable Scenarios:
Which industries are suitable for use?
Suitable for laser cutting, electronic semiconductors, lithium batteries, food preservation, and chemical anti-corrosion applications.
Can it be used under harsh working conditions?
Protective design ensures safe and reliable operation in conventional industrial production environments.
Malfunction FAQs:
What is the reason for the purity not meeting the standard?
Typically caused by molecular sieve loss, abnormal air pressure, or excessive intake impurities - restorable through investigation.
Is the equipment operating with loud noise?
Noise reduction design results in low operating noise and comfortable working environment.
Pre-Startup Precautions
- Place equipment on level ground in ventilated, dry area away from dust, fire sources, and corrosive media
- Verify secure circuit and air pipe connections without looseness, air leakage, or damage
- Confirm normal working conditions of air compressor, pre-filter, and drying equipment
- Ensure intake pressure and temperature are within rated equipment range
- Check valve opening/closing status and proper positioning of pressure relief and regulating valves
- Clear body and surrounding debris while reserving maintenance operation space
- Confirm no faults or errors in instrument display screen and indicator lights
- Operators must be familiar with operation process and avoid unauthorized parameter adjustments
This machine employs PSA pressure swing adsorption nitrogen production technology capable of generating up to 99.999% ultra-high purity nitrogen gas. Purity, pressure, and flow rate are adjustable as needed. The open rack structure is compact, facilitating easy installation and maintenance. Equipped with high-quality carbon molecular sieves, the system features low energy consumption and extended service life. Fully automated operation supports 24-hour continuous gas production with multiple safety protections, low noise operation, and reliable performance. Widely applicable in laser processing, electronic semiconductors, lithium-ion new energy, food and medicine, chemical heat treatment, and other fields. On-site nitrogen production effectively reduces gas costs while meeting various high-end production gas supply requirements.