Aleader ALD700D SMT Inline AOI Machines born for a smart factory High detection rate low false positive rate
Quick Detail
High-precision, full-color vision technology
Offline programming, offline debugging
Puzzle and Multi Mark (including Bad Mark function)
High-quality hardware configuration, concise and stable machine
Powerful SPC software features, real-time quality analysis
Multiple detection algorithm with high detection rate and low false positive rate
Automatic recognition of Barcode and OCV text recognition by camera
Can be used after printing, before the furnace, after the furnace and other locations, more than one machine
Based on CAD data, automatically search component libraries for automatic programming
Remote control system connected via wired or wireless network
Feature
Product Name: | SMT AOI online Machines |
Used for: | smt assembly full line |
Warranty: | 1 Year |
Shipment | by air |
Delivery Time: | 1-2Days |
Our Main Market | Whole of the world |
Application
Detected circuit board | Through-hole and mixed-technology SMT solder paste printing and reflow furnace front and reflow oven circuit board inspection |
Detection method | TOC algorithm, Histogram algorithm, Match algorithm, Short algorithm, OTHER algorithm, CREST algorithm, PIN algorithm and many other leading international algorithms, the system automatically sets its parameters according to different detection points |
camera | High-speed smart digital camera |
Resolution / Vision Range / Speed | (Standard) 15μm/Pixel FOV : 38mm×31mm Detection speed <200ms/FOV |
(Optional) 8μm/Pixel FOV : 20mm×16mm Detection Speed <200ms/FOV | |
light source | Bright RRGB four-color coaxial ring tower LED light source (color light) |
Programming mode | Manual programming, automatic programming, automatic import of CAD data into the component library |
remote control | In the LAN, remote operation via TCP / IP network, view, start or stop the operation of the machine, modify the program and other operations. |
Detection coverage type | Solder Paste Printing: Yes, No, Offset, Less Tin, More Tin, Broken Circuit, Continuous Tin, Pollution, etc. |
Part defects: missing parts, offsets, skew, monuments, side elevations, overturned parts, wrong parts (OCV), breakages, reversals, etc. | |
Solder joint defects: tin, tin, vacant solder, tin, and copper foil contamination. | |
Special features | Supports automatic program retrieval, multi-board multi-program detection functions, and positive and negative program detection functions. |
Minimal part testing | 8μm: 01005chip & 0.3pitch IC. |
SPC and process control | Record test data and conduct statistics and analysis throughout the process. Local area network can view production status and quality analysis through remote control or remote monitoring. It can output report formats such as Excel, Txt, and Word. |
Bar code system | Automatic barcode recognition (1D or 2D code). |
Server mode | With the central data server, several AOI data can be centrally managed. |
operating system | Windows XP Professional. |
Inspection result output | 22-inch LCD monitor, OK/NG signal, send data file to Repair station (option) |
AOI system parameters | |
PCB size range | 50×50mm(Min)~510×500mm(Max) |
PCB thickness range | 0.3 to 5 mm |
PCB clamping system edge clearance | TOP:3.5 mm Bottom:3.5 mm |
The maximum PCB weight | 3KG |
PCB curvature | <5mm or 2% of the PCB diagonal length |
Clear height above and below PCB | Top Side: 30 mm PCB Bottom Side: 85 mm |
Conveyor system | Bottom-up fixed, automatic compensation for PCB bending deformation, automatic feeding in and out of plate, flat belt, automatic adjustment of width |
Conveyor height above ground | 890 to980mm |
Conveyor Flow / Time | It can be set as Left→Right→Left/Plate-out time by button: 4 seconds |
X/Y platform driver | Screw and AC servo motor drive, PCB fixed, Camera moves in X/Y direction; each one is CTQ certified |
power supply | AC230V 50/60Hz less than 1.5KVA |
Pressure | 0.4~0.8Mpa |
Before and after device communication | Smema |
equipment weight | About 700KG |
Equipment dimensions | 900 × 1300 × 1565mm (L × W × H) does not include the height of the signal lamp |
Environmental temperature and humidity | 10 to 35°C 35 to 80% RH (without condensation) |
Equipment safety regulations | Comply with CE safety standards |
That is, after the brush machine is used: In general, defective soldering is derived from defective solder paste printing. At this stage, you can easily and economically remove solder defects from the PCB. Most 2-D inspection systems can monitor solder paste shifts and skews, insufficient printed areas, and sputter tin and short circuits.
After the placement machine: can effectively prevent the loss of components, polarity, shift, erection, negative and so on.
After reflow use: Located at the end of the production line, the inspection system can check for missing, offset, and skewed components, solder joint accuracy and solder paste deficiencies, solder shorts, and awkward feet and all polarity defects.