High-Precision Yamaha YV100 Steel Mesh Inspection System for PCB Manufacturing

Yamaha YV100 Steel Mesh Inspection Machine​
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Yamaha YV100 Steel‑Mesh (YV100X) Inspection / Pick‑and‑Place Machine

A mid‑speed, high‑precision surface‐mount (SMT) placement and inspection unit—popularly known as the YV100 Steel Mesh Inspection Machine—combines rapid pick‑and‑place capabilities with onboard visual inspection using high‑resolution multi‑vision cameras.

This machine is ideal for medium‑batch production and complex electronic assemblies, particularly where both speed and accuracy are crucial.

Key Features

Medium‑speed placement: Up to ~18,000 components/hour (~0.2 sec per chip) and ~2,100 QFPs/hour (~1.7 sec per QFP)
Exceptional accuracy: ±0.05 mm (50 μm) placement precision, ±0.03 mm (30 μm) full repeatability
Dual-drive closed-loop system: Ensures consistent motorized control with high reliability
Wide component range: From micro 0201 chips to large 32 mm QFPs/BGAs/CSPs
High-resolution vision: Uses two multi‑vision cameras to verify component pick, alignment, and solder-ball inspections
Support for special nozzles: Yamaha flying‑nozzle design reduces dead time, ideal for odd-shaped or sensitive components&x20;
SMT integration: Compatible with standard 8–56 mm feeders, tray, stick, bulk formats; communicates via SMEMA protocols

Technical Specifications

PCB Handling: 50 × 50 mm to 460 × 335 mm (some sources list up to 445 mm width)
Board Thickness: 0.4–3.0 mm ([Shenzhen CN Technology Co. Ltd..][1])
Accuracy: ±0.1 mm for chip parts; ±0.08 mm for QFP/BGA beams
Speed: ~18,000 CPH for small components; ~2,100 CPH for large QFPs
Feeder Support: Up to 100 tape feeders and ~80 tray feeders
Power: 3-phase 220–240/380–400 V, ~4 kVA ([Shenzhen CN Technology Co. Ltd..][1])
Dimensions: Approx. 1.65 × 1.40 × 1.85 m; Weight ~1.4–1.6 ton
Air Pressure: 0.55 MPa for pneumatic systems

Applications

Ideal for small-to-medium batch production, high‑precision electronics, and high mix manufacturing, including sectors like automotive, medical devices, consumer electronics, and industrial control systems .

Advantages

Versatility: Accommodates tape, tray, stick, and bulk feeders
Built-in inspection: Multi‑vision cameras for component verification and defect detection
High efficiency: Modular design and non‑stop nozzle routing
Ease of use: Simple interface, durable cast frame for easy maintenance

Mechanical Parts & Accessories

Timing/Conveyor Belts (e.g., Yamaha YV100 belt)
Conveyor Sensor Heads for PCB presence detection
Nozzle Holders / Nozzle Rods such as KV8‑M7760‑00X (Nozzle 76A) and KV8‑M71S0‑50X (suction rod) ([Alibaba][3])
Servo and Axis Motors (X/Z) like 90K55 series for YV100II/X

Electrical & Vacuum Components

Vacuum Solenoid Valves and Vapor Valves used in nozzle and head actuation&x20;
CCD Multi‑Vision Cameras (e.g., KV8‑M7310‑00X, KV8‑M73A0‑30X) for placement and inspection

Air & Pneumatic System

Dampers and Cylinders (e.g., KG7‑M9165‑00X / KG7‑M9166‑00X for Yamaha YV100II) ([SMT Spare Parts Supplier | RHSMT][5])
Air Filter / Solenoid Valve Assemblies for vacuum and pneumatic control&x20;

Structural & Motion Parts

Drag Chains / Cable Chains for cord protection
Hinges, Springs & Regulators like KL3‑M1348‑10X and K93‑M1388‑00X used in maintenance ([SMT Spare Parts Supplier | RHSMT]
Cylinder Dampers (e.g., KG7‑M9166‑00X, K40‑M7133‑00X) to smooth head movement ([SMT Spare Parts Supplier | RHSMT]

Maintenance Kits & Consumables

Filter elements, cleaner blocks, and ceramic vacuum filters for inspecting and maintaining vacuum heads&x20;
Shaft / Sleeve parts such as KV8-M712S-A0X / KV8-M713S-A0X used in the X/Y/Z axis assemblies

Summary of Common Part Numbers

Belts: Yamaha YV100 timing/conveyor belts
Sensors: Conveyor sensor heads (model-specific)
Nozzles / Rods: KV8‑M7760‑00X (76A nozzle), KV8‑M71S0‑50X suction rod ([Alibaba][3])
Vacuum Valves & Solenoids: KV7‑M7171‑10X etc.
Cameras: KV8‑M7310‑00X, KV8‑M73A0‑30X CCD cameras
Cylinders & Dampers: KG7‑M9165‑00X, KG7‑M9166‑00X

Related Part Numbers – Yamaha YV100 Series

Nozzles & Suction Parts

KV8-M7760-00X — Nozzle 76A (general-purpose)
KV8-M7710-00X — Nozzle 71A
KV8-M7730-00X — Nozzle 73A
KV8-M71S0-50X — Suction nozzle rod assembly
KV8-M71S0-A0X — Nozzle rod sleeve (precision sleeve)
KV8-M8870-00X — Nozzle shaft assembly

Vision / Camera Systems

KV8-M7310-00X — CCD camera lens unit
KV8-M73A0-30X — Multi-vision camera (alignment/inspection)
KHJ-MC10U-00 — Lighting unit for vision system

Motion & Drive Components

K87-M9155-H0X — YV100II X-axis motor
KH1-M9161-00X — Z-axis motor
KHJ-M9266-00X — Feeder bank driver (pneumatic actuator)
K87-M9195-00X — Belt for head movement

Air / Pneumatic Parts

K46-M8527-COX — Air filter for vacuum unit
K46-M8527-10X — Vacuum generator (for nozzle suction)
KG7-M9166-00X — Damper cylinder for YV100 head
KHJ-M9165-00X — Mini air cylinder for Z lift

Electrical & Sensor Components

KV7-M91K3-00X — Board-in photo sensor
K46-M8591-00X — Proximity sensor
KV7-M7171-10X — Solenoid valve (for vacuum switching)
K46-M8527-10X — Static filter element for vacuum pump

Frame & Mechanical

K46-M114B-00X — Shaft guide (Z-axis support)
KHJ-M1388-00X — Spring tensioner
KL3-M1348-10X — Magazine stopper mechanism
K46-M7133-00X — Lift cylinder assembly

Feeder / Magazine Parts

KHJ-MC400-000 — Feeder interface unit
KHJ-MD100-00 — Magazine support base
K87-M91D0-H0X — Feeder controller PCB

This list includes frequently requested parts for maintenance, upgrades, and replacement in Yamaha YV100/X/XG/II machines.

FAQ Guide – Yamaha YV100 Steel Mesh Inspection Machine

1. What is the YV100 Steel Mesh Inspection Machine used for?

This machine is primarily a pick-and-place system with integrated visual inspection capability. It places surface-mount components onto PCBs and inspects solder paste alignment, component position, and steel mesh (stencil) registration.

2. Is this machine capable of handling small and large components?

Yes. It can place a wide range of components from 0201 chips to 32 mm QFPs, BGAs, and CSPs, thanks to its multi-vision system and precision nozzles.

3. What is the placement speed?

Typical placement speed is:

~18,000 CPH (Chips Per Hour) for standard components
~2,100 CPH for fine-pitch QFPs or complex ICs

4. What types of inspection are supported?

Solder paste and stencil (steel mesh) alignment
Component presence/absence
Fiducial recognition
Orientation and position verification via multi-vision cameras

5. Does it support SMEMA communication?

Yes. The YV100 series is fully SMEMA-compatible and can communicate with upstream/downstream conveyors, loaders, or AOI systems.

6. Can it use different types of feeders?

Yes. It supports:

Tape feeders (8–56 mm)
Tray feeders
Stick feeders
Bulk component feeders
It also supports Yamaha electric and pneumatic feeders.

7. What PCB sizes can it handle?

It handles PCBs from 50 × 50 mm to 460 × 335 mm, with a board thickness range of 0.4–3.0 mm.

8. What is the placement accuracy?

±0.05 mm placement accuracy for chips
±0.03 mm repeatability for high-precision mounting

9. Is operator training required?

Yes. Operators should be trained in:

PCB programming (component mapping, fiducial setup)
Nozzle replacement
Feeder calibration
Routine maintenance (filter cleaning, nozzle inspection)

10. What are the key maintenance tasks?

Clean and inspect nozzles and filters regularly
Replace worn belts and vacuum parts
Inspect vision alignment and calibration
Clean sensors and perform Z-axis tests

11. What are the most common spare parts?

Nozzles (e.g., 71A, 76A)
Suction rods
Vacuum valves
Timing belts
CCD cameras and lens assemblies
Photo sensors and solenoid valves

12. Does it support MES or barcode traceability?

Some models support barcode scanning and traceability integration with MES systems (requires additional modules or interfaces).

 
 
 
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