Dual Track NGOK Collector & Loader (XY-NG250S) for Efficient PCB Rework

Dual track NGOK Collector (Model XY-NG250S) PCB NGOK Loader (Model XY-NG250S)​

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Product Introduction – Dual Track NGOK Collector (Model XY-NG250S)

Also known as: PCB NGOK Loader / NG-OK Reject Conveyor (Dual-lane)

The XY-NG250S is a high-efficiency dual-track NG/OK PCB collector, designed to automatically sort and collect NG (No Good) and OK (Good) PCBs after AOI, ICT, or functional testing stages in an SMT production line.

It features two independent tracks, allowing separate handling of NG and OK boards or supporting dual-lane inspection lines, increasing throughput and quality control.

Key Features:

Dual-lane structure: Simultaneous handling of two separate PCB lanes
Automatic NG/OK separation: Based on signal from AOI/tester
Flexible configuration: Can be set as OK unloader, NG collector, or both
Smooth and gentle PCB handling: Prevents board damage
HMI control or button panel: User-friendly interface
SMEMA interface compatible: For inline integration with test equipment
ESD-safe design: Suitable for sensitive electronic boards
Alarm system: Alerts when collection tray is full or misaligned

Technical Specifications:

Application Scenarios:

After AOI, ICT, or functional test machines
Dual-lane SMT production lines
For separating NG boards for rework and OK boards for next process
Applicable in LED, automotive electronics, consumer electronics

Optional Features:

Full NG/OK reject logic customization
Signal tower light (3-color) with buzzer
Reject marking station (manual or automatic)
Barcode scanner integration
MES system communication

Related Accessories – XY-NG250S Dual Track NGOK Collector

1. Mechanical Components

Dual-track ESD conveyor rails – For edge-clamp transport of PCBs
Tray brackets and guide frames – For holding NG and OK collection bins
Adjustable PCB stopper arms – Stops and holds PCBs at end of conveyor
Support base & leveling feet – Anti-vibration, height-adjustable machine feet
NG bin / OK bin trays – Removable collection trays for manual inspection or rework
Protective acrylic covers – Transparent covers for safety and dust prevention

2. Electrical Components

Photoelectric sensors (e.g., Omron E3Z series) – Detect PCB arrival, bin presence
Limit switches – Used to confirm tray position or gate status
Touchscreen HMI panel or push-button controller – For user interface
PLC controller – Main logic unit for NG/OK control logic
Signal tower light (3-color) – For machine status alert (Red/Green/Yellow with buzzer)
Emergency stop switch – 22 mm twist-reset E-stop for safety
SMEMA interface cables (dual-lane) – For inline communication with test machines

3. Pneumatic Components (if configured)

Stopper cylinder (e.g., AIRTAC SDA16×10) – Stops PCB at NG/OK zone
Solenoid valve (e.g., AIRTAC 4V210-08) – Controls air flow to the stopper
FRL unit – Filter, regulator, and lubricator for air system
PU air tubing – Anti-static pneumatic tubing for internal routing

4. Maintenance / Optional Accessories

Replacement belts (ESD-safe) – For dual-lane conveyors
Sensor bracket kits – Mounting frames for replacement photo sensors
Spare NG/OK trays – Additional bins for fast replacement
Barcode scanner mounting bracket – For traceability or MES integration
Reject marking station – Optional unit to tag NG boards with sticker/ink
Dust cover / top lid – Optional top enclosure for cleanliness and safety

Related Part Numbers – Model XY-NG250S

1. Mechanical Components

CVR-DT250-ESD – Dual-lane ESD-safe conveyor rail (250 mm PCB width)
TRAY-NG250 – NG collection tray (plastic or steel, 250 mm size)
TRAY-OK250 – OK collection tray, same size as NG
SHP-GUIDE-2L – Tray guide frame set for dual-lane loading
FT-M12-80A – Adjustable machine foot, M12 thread, anti-vibration type
CVB-6ESD-DT – 6 mm wide ESD-safe timing belt for each conveyor track

2. Electrical Components

Omron E3Z-D61 – Photoelectric sensor (NPN, diffuse reflective)
LX19-111 – Limit switch (tray alignment, mechanical actuator type)
TK6071i – 7" Weinview touchscreen HMI panel
FX3U-24MT – Mitsubishi PLC, 24-point, for dual-lane NG/OK control logic
STL-3C-RGY220 – Signal tower light (3-color, 220V AC, with buzzer)
ESB-22R – 22 mm emergency stop button, red, twist-to-reset
SMEMA-CB10-DUAL – Dual-channel SMEMA communication cable (10-pin)

3. Pneumatic Components (Optional)

AIRTAC SDA16×10 – Compact air cylinder, Ø16 mm, 10 mm stroke
AIRTAC 4V210-08 – Solenoid valve, 5/2 way, 24V DC
AC2010-02 – FRL unit (filter + regulator + lubricator combo)
PU6-BK-ESD – 6 mm black anti-static PU air tubing

4. Optional / Maintenance Parts

CVB-RB6-DUAL – Replacement 6 mm conveyor timing belt (dual-lane)
SNS-KIT-E3Z – Spare sensor kit (Omron E3Z with bracket)
TRAY-SET-RESERVE – Backup NG/OK bin tray set
BCR-MNT01 – Barcode scanner mounting bracket
LC-400X20-ESD – Safety light curtain, 400 mm span, ESD-protected

FAQ Guide – Dual Track NGOK Collector (Model XY-NG250S)

1. What is the function of the XY-NG250S?

The XY-NG250S is a dual-lane NG/OK sorting and collection machine used after inspection or test equipment such as AOI, ICT, or functional testers. It automatically separates and collects NG (No Good) and OK (Good) PCBs based on control signals.

2. How does the NG/OK logic work?

The NGOK Collector receives a signal from upstream inspection equipment (e.g., AOI). Depending on the signal:

OK boards are transferred to the OK collection tray
NG boards are diverted to the NG collection tray
The sorting is fully automatic and based on preprogrammed logic in the PLC

3. What makes it “dual track”?

It has two independent conveyor lanes, allowing:

Simultaneous operation of two separate PCB lines
NG/OK sorting in each lane
Increased throughput and better space utilization

4. Is it compatible with SMEMA?

Yes. The XY-NG250S is equipped with dual-lane SMEMA interfaces, enabling easy communication and synchronization with upstream and downstream equipment.

5. What PCB sizes are supported?

Standard support for PCB sizes: 50 × 50 mm to 250 × 330 mm per track
Larger or smaller sizes can be customized

6. What control interface does it use?

Available in touchscreen HMI or button panel versions
PLC-controlled for reliable sorting logic and user-friendly operation
Some models include status indicators, alarms, and manual override functions

7. Does it require air pressure?

Only if equipped with pneumatic stoppers or pushers
In such cases, air pressure of 4–6 kg/cm² is required
Otherwise, the system operates electrically

8. What happens when the NG or OK tray is full?

The system will trigger an alarm via the signal tower light and optionally pause board intake
Operators will be prompted to replace the full tray before continuing

9. What optional features are available?

Signal tower light (3-color with buzzer)
Reject marking station (manual/automatic sticker or ink dot)
Barcode scanner bracket for traceability
MES interface for integration with factory data systems
Safety light curtain for operator protection

10. What routine maintenance is needed?

Clean belts, sensors, and collection bins regularly
Lubricate mechanical rails and components monthly
Check sensors and signal wiring weekly
Replace worn belts and damaged trays as needed

11. What is the delivery lead time?

Standard model: 3–5 working days
Customized configurations: 7–10 working days
Spare parts and accessories are typically in stock

12. What industries use this equipment?

SMT factories (AOI/ICT output stations)
LED assembly lines
Automotive electronics
High-mix, high-throughput PCB lines

We can do for you:
1. We provide fulL SMT solution for you
2. We provide core technology with our equipments
3. We provide the most professional tech service
4. We have wealthy experience on SMT factory setup
5. We can solve any question about SMT

 
 
Contact:
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