FUJIS4033G H01H02 working head negative pressure sensor
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FUJI S4033G – H01/H02 Working Head Negative Pressure Sensor
Overview
The FUJI S4033G is a high-precision negative pressure sensor designed for use in the H01 and H02 working heads of Fuji NXT series SMT placement machines. It plays a critical role in detecting and monitoring vacuum pressure (negative pressure) during component pickup and placement.
Key Features
Real-time vacuum pressure monitoring to ensure stable component pickup
High sensitivity and accuracy for detecting even minimal pressure changes
Supports automatic component pickup validation and fault detection
Seamlessly integrates with Fuji NXT system control for feedback-based adjustments
Enhances reliability by preventing placement errors due to suction loss
Application
Installed in the H01 / H02 working heads of Fuji NXT I, II, III, or IV machines
Monitors the vacuum line connected to the suction nozzle
Provides critical input to the controller to confirm component pickup
Detects blockages, leaks, or missing components during operation
Typical Specifications
Parameter | Details |
Part Number | S4033G |
Sensor Type | Negative Pressure / Vacuum Sensor |
Compatible Heads | H01, H02 |
Operating Medium | Air (filtered, dry) |
Signal Output | Analog or digital (model-dependent) |
Installation | Inside the working head’s vacuum system |
Benefits
Prevents pickup failures by verifying suction performance in real-time
Improves placement accuracy and reliability
Reduces machine downtime caused by undetected vacuum issues
Enables intelligent alarms and automatic retries in Fuji software
Related Accessories – FUJI S4033G Negative Pressure Sensor
Component | Part Number (Example) | Function / Description |
Negative Pressure Sensor | S4033G | Main sensor for detecting vacuum (negative) pressure |
Vacuum Tube / Air Hose | T40100 / T40101 | Connects the sensor to the nozzle vacuum line |
Vacuum Pump / Generator Unit | XM02150 / XM02210 | Provides vacuum to the suction nozzle system |
Suction Nozzle | AA06Z00 / AA1FZ00 | Component pickup tool that connects to the vacuum line |
Nozzle Socket / Holder | XM01870 / XM02100 | Mechanical mount that links nozzle to vacuum and sensor system |
Head Controller Board | 2AGKHA000402 | Receives sensor signals and manages vacuum status processing |
Sensor Signal Cable / Harness | XH01210 / XH01400 | Connects the sensor to the head controller board |
Pressure Sensor Mounting Bracket | XM02910 | Holds the sensor securely inside the working head |
Head Assembly (H01/H02) | Complete unit | Sensor is integrated inside the H01 or H02 head |
Vacuum Filter Unit | XS01110 | Protects sensor and vacuum system from dust or debris |
These components together form the vacuum detection and pickup assurance system used in the Fuji NXT H01/H02 heads. The S4033G sensor plays a central role in ensuring accurate component placement by verifying suction integrity.
Related Part Numbers – FUJI S4033G Negative Pressure Sensor
Component Description | Part Number | Remarks / Function |
Negative Pressure Sensor (Main) | S4033G | Detects vacuum level during nozzle pickup |
Vacuum Tubing / Hose | T40100 / T40101 | Connects sensor and vacuum system |
Vacuum Generator / Pump | XM02150 / XM02210 | Creates negative pressure for suction |
Nozzle Holder / Socket | XM01870 / XM02100 | Links the nozzle to vacuum and detection system |
Suction Nozzle (various types) | AA06Z00 / AA1FZ00 | Used for component pickup, monitored by the sensor |
Sensor Cable / Harness | XH01210 / XH01400 | Carries signal from sensor to head control board |
Pressure Sensor Mounting Bracket | XM02910 | Holds the S4033G sensor securely in position |
Head Control Board (V12 example) | 2AGKHA000402 | Manages sensor signal and nozzle operations |
H01 / H02 Working Head Assembly | XM00032 / XM00035 | Contains the sensor and vacuum components |
Vacuum Filter (inline or in system) | XS01110 | Prevents dust from damaging vacuum system and sensor |
Note: Some parts may vary slightly depending on the machine generation (NXT I/II/III/IV) and working head type (H01 vs H02).
FAQ Guide – FUJI S4033G H01/H02 Working Head Negative Pressure Sensor
1. What is the FUJI S4033G H01/H02 Negative Pressure Sensor?
The FUJI S4033G is a high-precision negative pressure sensor used in the H01 and H02 working heads of FUJI NXT SMT machines. It detects vacuum conditions to ensure proper suction during the pick-and-place process.
2. What is the function of this sensor in SMT production?
The sensor monitors the vacuum (negative pressure) in the working head to:
Verify successful component pickup.
Detect nozzle clogging or suction failures.
Ensure stable and accurate placement operations.
3. Which FUJI machine models support the S4033G sensor?
The S4033G sensor is compatible with:
FUJI NXT II
FUJI NXT III
Any model using H01 or H02 working heads
4. How do I know if the sensor is malfunctioning?
Common signs include:
Frequent pickup errors
False component presence detection
Alarm messages in the machine's UI
Inconsistent vacuum readings
5. Can I clean or repair the sensor?
Cleaning: Use dry air to remove dust, but avoid liquids or solvents.
Repair: This sensor is a sealed precision device. If damaged, replacement is recommended over repair.
6. What is the part number for ordering replacement?
Part Number: S4033G
Also check for possible aliases or OEM/aftermarket equivalents depending on your supplier.
7. Is calibration required after replacement?
In most FUJI systems, the sensor auto-calibrates. However, you should:
Verify vacuum detection through the maintenance software.
Run a pickup verification test after installation.
8. What is the typical lifespan of this sensor?
While it varies by usage and environment, typical lifespan is:
1–2 years under normal production conditions.
Frequent nozzle changes or harsh environments may reduce lifespan.
9. What are the operating specifications?
Typical specs (may vary slightly by version):
Vacuum range: –100 to 0 kPa
Output type: Analog or digital signal
Power supply: Supplied via working head electronics
10. Are there any compatible alternatives?
While FUJI recommends genuine parts, some third-party manufacturers produce compatible sensors. Check carefully for:
Matching specifications
Signal compatibility
Warranty coverage
11. How is this sensor installed?
Mounted directly within the H01/H02 working head.
Connector interfaces with the head's internal electronics.
Refer to FUJI’s service manual for detailed steps.
Contact:
CNSMT Electronics Equipment Co,.LTD
Email: info@smtlinemachine.com
www.smtlinemachine.com
Mb/whatsapp/wechat:+8613537875415
SKYPE:smtdwx