Fuji S65846 NXT working head suction nozzle detection sensor
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Fuji S65846 – NXT Working Head Suction Nozzle Detection Sensor
Overview
The Fuji S65846 is a precision detection sensor used in the working head of Fuji NXT series placement machines. Its primary function is to detect the presence and status of the suction nozzle during component pick-and-place operations, ensuring accuracy and preventing placement errors due to missing or misaligned nozzles.
Key Features
Real-time nozzle presence detection to verify nozzle installation before operation
Compact and integrated design for seamless fit inside the working head
Fast response to enable high-speed machine cycles without delay
Supports both installation verification and error detection (e.g., nozzle drop, misalignment)
Helps prevent placement defects and head damage by identifying nozzle anomalies early
Application
Used in Fuji NXT I, II, III, and IV series machines
Installed directly on the working head (e.g., H01, H04, H12, H24, V12)
Monitors the suction nozzle holder to ensure the correct nozzle is installed and functioning properly
Assists with nozzle change detection and safety interlock systems
Typical Specifications
Parameter | Details |
Part Number | S65846 |
Type | Nozzle Presence Detection Sensor |
Detection Mode | Contactless optical or magnetic (depending on head type) |
Voltage Range | 5V–24V DC (machine dependent) |
Output Type | Digital (Nozzle present / No nozzle) |
Installation Location | Inside working head, near nozzle socket area |
Compatible Machines | Fuji NXT series |
Benefits
Reduces placement failures by preventing missing-nozzle operation
Enhances machine reliability and uptime
Supports automatic nozzle changer (ANC) systems
Contributes to preventive diagnostics and reduces production downtime
Related Accessories – Fuji S65846 Suction Nozzle Detection Sensor
Component | Part Number (Example) | Function / Description |
Working Head Unit | Varies (e.g., V12, H12, H08, H24) | Houses the detection sensor and nozzle mounting mechanism |
Suction Nozzle Holder / Socket | XM01870 / XM02100 | Mechanical socket where the nozzle is mounted and detected |
Nozzle Presence Sensor Bracket | XM02710 | Mounting bracket for proper positioning of the S65846 sensor |
Sensor Signal Cable / Harness | XH01320 / XH01400 | Cable connecting the sensor to the control board |
Nozzle Detection I/O Board | XK03850 / XK04210 | Processes the detection signal and relays it to the machine control |
Nozzle Changer Unit (ANC) | UL03400 / UL06400 | Works in coordination with sensor to confirm nozzle installation |
Nozzle Type Recognition Sensor | S65847 / S65848 | Used for nozzle type confirmation alongside presence detection |
Suction System Vacuum Sensor | XS00920 | Monitors vacuum level, used in conjunction with presence detection |
Head Control Board | 2AGKHA000402 / 2AGKHB008800 | Interfaces with all sensors and actuators in the head |
These components support, connect, or integrate with the S65846 nozzle presence detection sensor, helping to ensure the head functions safely and accurately during high-speed pick-and-place operations.
Related Part Numbers – Fuji S65846 Nozzle Detection Sensor
Component Description | Part Number | Function |
Nozzle Detection Sensor | S65846 | Main sensor for detecting nozzle presence |
Nozzle Presence Sensor (alt. models) | S65847 / S65848 | Alternative detection sensors for different head types |
Sensor Mounting Bracket | XM02710 | Mounts the S65846 securely in the working head |
Sensor Signal Cable | XH01320 / XH01400 | Connects sensor to head control or I/O board |
Working Head Suction Nozzle Socket | XM01870 / XM02100 | Socket where the nozzle is installed and detected |
Nozzle Type Recognition Sensor | S65849 | Detects nozzle type for correct placement configuration |
Nozzle Vacuum Pressure Sensor | XS00920 | Detects vacuum level for nozzle suction confirmation |
Head Control Board (for sensor integration) | 2AGKHA000402 | Interfaces with detection sensor (V12 head) |
Alternate Head Controller Board | 2AGKHB008800 | Used in H12HS or H08/H04 heads |
Complete Nozzle Changer Unit (optional) | UL03400 / UL06400 | Works with sensor for auto nozzle recognition and change |
Nozzle for Fuji NXT (various types) | AA06Z00 / AA1FZ00 | Detected and verified by the S65846 sensor |
Note: Actual part numbers may vary slightly depending on your NXT generation (NXT I/II/III/IV) and head type (e.g., H12, V12, H08M).
FAQ Guide – Fuji S65846 NXT Suction Nozzle Detection Sensor
General Information
Q1: What is the Fuji S65846 sensor used for?
A: The S65846 is a nozzle presence detection sensor mounted inside the working head of Fuji NXT machines. It verifies whether a suction nozzle is correctly installed before or during operation, helping prevent pick-and-place errors caused by missing or misaligned nozzles.
Q2: Which Fuji machines use the S65846 sensor?
A: It is used in Fuji NXT I, II, III, and IV series machines, especially in heads like:
V12, H01, H08, H12, H24
These heads require precise detection to support high-speed, automatic nozzle changing and safe placement.
Functionality and Compatibility
Q3: What does the S65846 detect specifically?
A:
Detects whether a nozzle is mounted
Confirms correct engagement with the nozzle holder
Supports automatic nozzle changer (ANC) systems to prevent misplacement during nozzle swaps
Q4: Is it the same as a vacuum sensor?
A: No. The S65846 detects nozzle presence, while sensors like XS00920 measure vacuum pressure to confirm suction when picking up components. Both may be used together.
Q5: How is it connected to the system?
A:
The S65846 sensor connects to the head control board (e.g., 2AGKHA000402 or 2AGKHB008800) via a sensor signal cable such as XH01320 or XH01400. The signal is interpreted in real time by the placement machine’s controller.
Maintenance & Troubleshooting
Q6: What routine maintenance is recommended?
Clean the sensor lens/face to remove dust or flux residue
Inspect sensor mounting bracket and cable connections
Perform calibration if nozzle detection is inconsistent
Use Fuji’s diagnostic tools to verify sensor I/O signals
Q7: Common problems and solutions
Symptom | Possible Cause | Solution |
Nozzle not detected | Dirty sensor or loose nozzle | Clean sensor, inspect nozzle socket |
False detection (no nozzle shown) | Sensor misalignment or failed cable | Realign bracket, test or replace signal cable |
Alarm on nozzle presence check | Faulty sensor or signal interruption | Replace sensor, inspect control board input |
ANC fails to change nozzles | Sensor or type detection conflict | Verify both presence and type recognition sensors |
Related Components
Component | Part Number | Function |
Suction Nozzle Detection Sensor | S65846 | Detects nozzle presence |
Sensor Signal Cable | XH01320 / XH01400 | Connects sensor to control board |
Nozzle Socket / Holder | XM01870 / XM02100 | Mechanical mount for the nozzle |
Head Control Board | 2AGKHA000402 / 2AGKHB008800 | Interfaces with all sensors |
Vacuum Pressure Sensor | XS00920 | Monitors suction for pick-up verification |
Nozzle Recognition Sensor | S65847 / S65848 | Identifies nozzle type |
Best Practices
Always perform sensor verification after head or nozzle replacement
Use only compatible Fuji nozzles to ensure proper detection
Clean sensor and surrounding parts regularly to avoid misreading
Keep spare sensors and cables on hand for quick replacement
Document nozzle detection errors to monitor wear trends
Contact:
CNSMT Electronics Equipment Co,.LTD
Email: info@smtlinemachine.com
www.smtlinemachine.com
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