FUJIUL03400 NXT complete nozzle exchange station

FUJIUL03400 NXT complete nozzle exchange station

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FUJI UL03400 – NXT Complete Nozzle Exchange Station

Overview

The FUJI UL03400 is a complete nozzle exchange station designed for use in FUJI NXT series SMT placement machines. It enables the automatic exchange, storage, and management of nozzles used on high-speed working heads (e.g., H12, H24, V12). This component plays a critical role in ensuring uninterrupted, flexible production with quick transitions between nozzle types.

Key Features

Automated nozzle replacement without manual intervention
Integrated nozzle bank for storing multiple nozzle types
Supports various nozzle sizes and types (e.g., 0.4mm to 7.0mm)
Precisely engineered for repeatable and secure nozzle pickup/drop-off
Works in sync with FUJI’s control software for intelligent nozzle management

Applications

Compatible with FUJI NXT I, II, III, and IV platforms
Used in production lines with frequent product changeovers or multi-type component assembly
Ideal for heads like V12, H08, H12, H24, and H24S

Technical Specifications (Typical)

Product Advantages

Enables fast nozzle changes for multi-component jobs
Minimizes downtime and maximizes placement efficiency
Reduces manual handling, minimizing nozzle contamination or damage
Fully integrated with nozzle life tracking and error prevention

Related Components

Related Accessories – FUJI UL03400 Nozzle Exchange Station

Optional Accessories / Spare Parts

FAQ Guide – FUJI UL03400 NXT Complete Nozzle Exchange Station

General Information

Q1: What is the FUJI UL03400 Nozzle Exchange Station used for?

A: The UL03400 is a fully automated nozzle exchange unit installed in FUJI NXT SMT machines. It allows the working head (e.g., H12, V12, H24) to automatically pick up and return nozzles during production, enabling quick changes between different nozzle types without operator intervention.

Q2: Which FUJI machines support UL03400?

A:

FUJI NXT I, II, III, and IV series machines
Commonly used with H08, H12, H24, and V12 working heads
Requires machine software to support nozzle management

Functionality & Features

Q3: How many nozzles can it hold?

A:
Typically supports 6 to 12 nozzles, depending on the tray configuration and head type.

Q4: How does the exchange process work?

A:

1. The head aligns with the nozzle bank.
2. The nozzle is dropped off or picked up using the nozzle clamp mechanism.
3. Sensors confirm the nozzle’s presence and correct positioning.
4. The machine logs the nozzle ID and continues production seamlessly.

Q5: Is nozzle recognition supported?

A:
Yes, optional sensors or vision systems can verify nozzle presence, type, and alignment.

Maintenance & Troubleshooting

Q6: What maintenance does UL03400 require?

A:

Regular cleaning of nozzle slots to prevent misplacement
Sensor checks (presence/position)
Cable connection inspections
Periodic recalibration of tray alignment

Q7: What are common failure signs?

Related Components

Best Practices

Always use FUJI original nozzles and trays for guaranteed fit
Clean nozzle slots with air and lint-free wipes weekly
Keep track of nozzle wear using system monitoring tools
Ensure proper tray mapping and head calibration after part changes
Do not manually move the nozzle tray while powered

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