FUJI XB03216 V12 working head OFC camera prism
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FUJI XB03216 V12 Working Head OFC Camera Prism – Product Description
Overview
The FUJI XB03216 is a precision optical prism used in the On-the-Fly Camera (OFC) system of the V12 working head on FUJI NXT pick‑and‑place machines. It redirects and focuses the image of the nozzle-held component into the OFC sensor while the head is in motion, enabling high‑speed, in‑flight vision inspection.
Key Features
High‐precision optics: Manufactured from low‑dispersion optical glass (or synthetic quartz) with anti‑reflective coatings for maximum clarity.
Ultra‐low distortion: ≥ 98% visible‑light transmission, preserving image fidelity for accurate component recognition.
Compact form factor: Designed to fit the tight confines of the V12 head’s internal optical assembly.
Durable construction: Rigid prism housing and mounting interface for stable alignment under high‐speed operation.
Plug‑and‑play replacement: Standardized mounting slot makes field swaps quick and repeatable.
Typical Specifications
Parameter | Specification |
Material | Precision optical glass or synthetic quartz |
Coating | Multi‑layer anti‑reflective (AR) |
Transmission (Visible) | ≥ 98% |
Mount Style | Precision snap‑in slot within prism bracket |
Operating Environment | Clean, dry internal head enclosure |
Applications
FUJI NXT series V12 working heads
OFC (On‑the‑Fly Camera) systems for real‑time component imaging
Paired with OFC lenses, camera sensors, and prism mounts to form the head’s vision path
Related Components
Component | Example Part Number | Description |
OFC Camera Lens | XM02231 | Precision lens matched to the prism |
OFC Sensor Module | XH01052 / XH01191 | High‑speed camera module receives prism output |
Prism Mounting Bracket | XM02350 | Metal bracket for precise prism positioning |
IPS Camera Cable | XH01230 / XH01390 | Transmits image data from sensor to processing PCB |
Benefits
Enables on‑the‑fly imaging, reducing cycle time and avoiding stop‑and‑capture delays.
Maintains consistent image quality at high head speeds for reliable vision algorithms.
Modular design simplifies maintenance and minimizes head downtime.
Genuine FUJI part ensures perfect fit and long‑term reliability.
Related Accessories – FUJI XB03216 OFC Camera Prism
Component | Part Number | Description |
OFC Camera Prism | XB03216 | Precision optical prism for redirecting nozzle image to OFC sensor |
OFC Camera Lens | XM02231 | High‑resolution lens matched to XB03216 for image focusing |
OFC Sensor Module | XH01052 / XH01191 | High‑speed camera module that captures the reflected image |
Prism Mounting Bracket | XM02350 | Metal bracket/slot that secures the prism within the V12 head |
IPS Camera Cable | XH01230 / XH01390 | Shielded signal cable transmitting image data to processing PCB |
Vision Processing Board | 2AGKHA000402 | PCB that receives and processes the OFC camera data |
Prism Cleaning Kit | XM03010 | Lens‑safe cleaning swabs and solution for optical surfaces |
Protective Housing Cover | XM02400 | Dust shield that protects the prism assembly when not in use |
Notes
All accessories are genuine FUJI parts engineered for the V12 working head.
Use the prism cleaning kit regularly to maintain image clarity and avoid optical artifacts.
Ensure the prism mounting bracket is securely torqued to maintain alignment under high‑speed operation.
FUJI XB03216 V12 Working Head OFC Camera Prism and its key accessories:
Component | Part Number | Description |
OFC Camera Prism | XB03216 | Core optical prism for V12 head On‑the‑Fly Camera system |
OFC Camera Lens | XM02231 | High‑precision lens matched to the XB03216 prism |
OFC Sensor Module | XH01052 / XH01191 | High‑speed camera module that captures the prism‑directed image |
Prism Mounting Bracket | XM02350 | Metal bracket securing the prism within the V12 head |
IPS Camera Cable | XH01230 / XH01390 | Shielded cable transmitting image data from OFC sensor to PCB |
Vision Processing Board (PCB) | 2AGKHA000402 | Main PCB receiving and processing the OFC camera data |
Prism Cleaning Kit | XM03010 | Optical‑safe swabs and cleaning solution for prism maintenance |
Protective Housing Cover | XM02400 | Dust shield cover for prism assembly when head is idle or during maintenance |
FAQ Guide – FUJI XB03216 V12 Working Head OFC Camera Prism
General Information
Q1: What is the FUJI XB03216 used for?
A: The XB03216 is an optical prism installed in the V12 working head of FUJI NXT machines. It is part of the OFC (On-the-Fly Camera) system that enables real-time image capture of components while the head is in motion. It redirects the image from the nozzle to the camera sensor via a precision light path.
Q2: Which machines and heads use this prism?
A:
It is used specifically in FUJI NXT V12 working heads.
Not compatible with H04, H08, H12HS heads, which use different vision systems.
Functionality & Optical Role
Q3: How does the XB03216 prism work in the OFC system?
A: The prism redirects the image of the picked component from the nozzle toward a stationary camera sensor. This enables non-stop imaging (on-the-fly), improving speed and accuracy without pausing the pick-and-place head.
Q4: Does it affect image quality or recognition?
A: Yes – positively. The prism is a high-clarity, low-distortion component with AR (anti-reflection) coating, ensuring high transmission efficiency and clear imaging for accurate component recognition.
Installation & Maintenance
Q5: Is the prism field-replaceable?
A: Yes. It can be replaced as a standalone part during head maintenance. It is typically mounted with a bracket (e.g., XM02350) and does not require recalibration if properly installed.
Q6: What are signs of a defective or dirty prism?
A:
Blurred or distorted vision images
Vision system fails to recognize components
Irregular placement errors traced back to imaging issues
Q7: How do I clean the prism?
A: Use an optical cleaning kit (e.g., XM03010) with lint-free swabs and lens-safe solution. Avoid touching the surface directly with fingers or abrasive materials.
Q8: Can I use third-party optical components?
A: No. The XB03216 is designed specifically for FUJI’s OFC system. Third-party prisms may not meet alignment, coating, or optical clarity standards, leading to misidentification or system errors.
Troubleshooting
Symptom | Possible Cause | Recommended Action |
Blurry OFC images | Dirty or scratched prism | Clean or replace XB03216 |
No image captured by camera | Misalignment or loose prism | Reseat prism and check mounting bracket |
Component recognition failure | Optical reflection misdirected | Inspect prism and lens for fog or damage |
Related Parts
Part Name | Part Number | Description |
OFC Camera Prism | XB03216 | Main optical prism |
Camera Lens | XM02231 | Focuses light from prism to sensor |
Sensor Module | XH01052 / XH01191 | Captures images directed by prism |
Mounting Bracket | XM02350 | Holds the prism in place inside head |
IPS Camera Cable | XH01230 / XH01390 | Connects image sensor to PCB |
Cleaning Kit | XM03010 | Optical maintenance tools |
Best Practices
Always handle prism with gloves or tweezers
Keep head environment clean to avoid optical contamination
Use only FUJI original parts for replacements
Schedule periodic inspection during head maintenance
Contact:
CNSMT Electronics Equipment Co,.LTD
Email: info@smtlinemachine.com
www.smtlinemachine.com
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