FUJIUL06400 NXT ND36A nozzle exchange station

FUJIUL06400 NXT ND36A nozzle exchange station

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FUJI UL06400 NXT ND36A Nozzle Exchange Station – Product Description

Overview

The FUJI UL06400 is an advanced automatic nozzle exchange station designed specifically for use with FUJI NXT III pick-and-place machines equipped with the ND36A multi-purpose placement head. It enables seamless, high-speed nozzle changes during production, supporting a wide range of component sizes while ensuring accuracy and reducing downtime.

Key Features
Designed exclusively for use with the ND36A high-performance head
Supports automatic nozzle exchange for various nozzle types
Equipped with position-encoded tray slots for precise nozzle identification
Durable and stable structure, ideal for high-frequency, high-speed operation
Quick-swap tray design for fast maintenance and configuration
Helps maximize production flexibility and efficiency in multi-product environments

Compatible Equipment
FUJI NXT III SMT placement machines
Compatible only with ND36A placement heads
Not compatible with older heads like H08, H12, V12, or H24

Component Breakdown

Compatible Nozzles (Examples)

> ND36A nozzles have unique shapes and ID mechanisms, and must be used with the UL06400 station.

Maintenance Recommendations
Clean trays weekly to ensure smooth nozzle insertion Inspect and secure ID pegs or detection mechanisms regularly If nozzle change errors occur, check tray alignment and system recognition status Replace damaged trays or alignment pins as needed

Summary

The FUJI UL06400 Nozzle Exchange Station is a mission-critical automation module for NXT III machines equipped with ND36A heads. By enabling precise and reliable automatic nozzle changes, it boosts operational uptime, minimizes manual intervention, and supports a highly flexible SMT production line.

Related Accessories – FUJI UL06400 Nozzle Exchange Station (ND36A Head)

Usage Notes:

Each UL06400 station supports multiple trays, which must be ND36A-compatible.
Nozzles must be genuine ND36A series types to ensure proper alignment and identification.
Accessories like tray ID pegs, locking springs, and alignment pins are essential for error-free operation.

FUJI UL06400 ND36A Nozzle Exchange Station – Related Part Numbers

Main Components

Compatible ND36A Nozzles (Examples)

>  ND36A nozzles are mechanically unique and only compatible with the UL06400 station and ND36A heads.

Notes

All part numbers listed are original FUJI parts.
Custom tray setups are available depending on the mix of nozzles required.
Using genuine trays and nozzles ensures long-term compatibility and accurate placement.

FAQ Guide – FUJI UL06400 NXT ND36A Nozzle Exchange Station

General Overview

Q1: What is the FUJI UL06400 Nozzle Exchange Station used for?

A:
The UL06400 is a dedicated automatic nozzle exchange station designed for FUJI NXT III machines equipped with the ND36A placement head. It enables high-speed, hands-free swapping of different nozzle types during SMT production, improving throughput and flexibility.

Q2: Which machines and heads is it compatible with?

A:

Compatible machine: FUJI NXT III series
Compatible head: ND36A only
Not compatible with older heads like H08, H12, H24, or V12.

Functionality & Operation

Q3: How does the UL06400 station work?

A:
The ND36A head parks over the station during operation, drops off a used nozzle into an open slot, and picks up a new one based on job requirements. Tray slots are coded (via mechanical pins or sensors) for automatic nozzle type recognition.

Q4: Is the nozzle change process fully automatic?

A:
Yes. No manual intervention is required during production. The NXT system controls the nozzle exchange using onboard software logic.

Q5: How many nozzles can it hold?

A:
Each tray (UL06401) can hold multiple ND36A nozzles, depending on the configuration. Some systems use more than one tray to support complex production.

Q6: Can it handle different nozzle sizes and types?

A:
Yes. The ND36A head supports a wide range of nozzles—from 0201 chip nozzles to large odd-form types—and the UL06400 station accommodates all compatible ND36A nozzles.

Installation & Maintenance

Q7: Where is the UL06400 installed?

A:
It is mounted inside the FUJI NXT III machine, typically near the rear or side rail depending on the model layout.

Q8: Does the station require calibration?

A:
Yes. After installation or tray replacement, the system must be calibrated via FUJI’s software to align nozzle pick/drop positions accurately.

Q9: How often should the system be cleaned or maintained?

A:

Weekly: Clean trays and nozzle seats
Monthly: Inspect ID pins, guide rails, and locking springs
As needed: Replace damaged components like tray covers or mounting screws

Troubleshooting

Related Components

Best Practices

Always use genuine ND36A nozzles to ensure fit and recognition.
Keep trays clean and dry to prevent nozzle insertion errors.
Verify that tray part numbers (e.g., UL06401) match your machine's configuration.
Replace damaged or worn ID pins and alignment parts regularly.
Keep a spare tray ready to minimize downtime during changeover.

Conclusion

The FUJI UL06400 ND36A Nozzle Exchange Station is a key component for automated, high-speed SMT lines using FUJI NXT III machines. With its robust design and automatic functionality, it helps reduce operator workload, supports high mix production, and maintains consistent accuracy across nozzle types.

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