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FUJIUL03400 NXT complete nozzle exchange station

FUJIUL03400 NXT complete nozzle exchange station

  • BRAND
    FUJI
  • Model
    FUJIUL03400 NXT Complete Nozzle Exchange Station
  • CAPACITY
    1009
  • Mounter Weight
    0.79kg
  • Mounter Size
    56
  • Supplier
    CNSMT
  • Condition
    New
  • Place of Origin
    Japan
  • Brand Name
    FUJI
  • Certification
    YAMAHA Vibration Vibration Fit YV YS
  • Model Number
    FUJIUL03400 NXT complete nozzle exchange station
  • Minimum Order Quantity
    1
  • Price
    negotiation
  • Packaging Details
    Woodenbox
  • Delivery Time
    1-2 work days
  • Payment Terms
    T/T,Western Union,paypal
  • Supply Ability
    10pcs/day

FUJIUL03400 NXT complete nozzle exchange station

FUJIUL03400 NXT complete nozzle exchange station

Our company has been in operation for 11 years and will definitely be your best choice with guaranteed quality and fast delivery

 

 

FUJI UL03400 NXT Complete Nozzle Exchange Station – Product Description

 

Overview

The FUJI UL03400 is a fully automated nozzle exchange station designed for use with FUJI NXT series SMT placement machines. It enables the working head to automatically change nozzles during operation without manual intervention, improving production flexibility, efficiency, and reducing downtime.

 

Key Features

Supports automatic nozzle change during live production.
Designed to hold and organize multiple nozzle types for different components.
Features precise mechanical alignment for secure insertion and removal.
Integrates with the machine’s nozzle ID recognition system (e.g., code pins or sensors).
Rugged and durable construction for high-frequency nozzle changes.
Easy maintenance and replacement of trays or nozzle racks.

 

Applicable Machines

FUJI NXT I / NXT II / NXT III modules
Compatible with working heads:
H04, H08, H12HS, V12, H24, etc.

> The number of exchange stations per module depends on machine layout and nozzle change strategy.

 

Structure and Components

Component Description
Nozzle Tray Holds multiple nozzles in fixed positions for automatic access
Identification System Includes nozzle ID pins or encoding features for recognition
Protective Cover Prevents dust or foreign objects from entering the station
Mounting Hardware Attaches the exchange station to the machine frame or rail

Related Parts & Accessories

Name Part Number (Example) Description
Complete Nozzle Station Body UL03400 Main structure with base and alignment hardware
Nozzle Tray Assembly UL03401 Detachable tray used to hold multiple nozzles
Nozzle ID Pin Set UL03402 Pin code for identifying nozzle type in each slot
Dust Cover / Protection Cap UL03403 Protects nozzles and slots from contamination
Compatible Nozzles AA05W1, AA06Z1, AA07C1 Common nozzle models used for various component types

 

Maintenance Tips

Clean trays regularly to prevent nozzle jam or misalignment.
Check identification pins for wear to ensure correct nozzle detection.
Replace trays or protective covers if damaged or deformed.
Verify mounting screws remain tight to ensure positional accuracy.

 

Summary

The FUJI UL03400 Nozzle Exchange Station is a critical automation component in FUJI NXT SMT lines, enabling seamless, automatic nozzle changes. It reduces manual workload, boosts efficiency, and ensures consistent, high-speed production across diverse product types.

 

 

Related Accessories – FUJI UL03400 Nozzle Exchange Station

Component Name Part Number (Example) Description
Nozzle Exchange Tray UL03401 Removable tray that holds multiple nozzles in precise alignment slots
Nozzle Identification Pin Set UL03402 ID pins or encoding columns for nozzle type recognition by the system
Protective Cover / Dust Shield UL03403 Plastic or metal shield to prevent contamination inside the tray station
Tray Spring/Lock Mechanism UL03404 Mechanical parts that hold and stabilize the tray and ensure proper nozzle docking
Tray Mounting Brackets UL03405 Metal parts used to mount the tray to the NXT machine module
Anti-static Tray Insert UL03406 ESD-safe tray liners or inserts to protect sensitive nozzles
Tray Alignment Guide Pins UL03407 Ensures exact mechanical alignment between tray slots and nozzle insertion head
Tray Detection Sensor (if equipped) UL03408 Optional sensor used to confirm tray presence or tray ID
Tray Fastening Screws/Hardware UL03409 Set of screws and fasteners for securing tray station to the machine frame
Nozzle Reference Nozzles AA05W1, AA06Z1, AA07C1 etc. Actual nozzles stored in the exchange station for automatic switching

Usage Notes:

Thetray (UL03401)is the core removable element — each one can hold a specific set of nozzles.
TheID pin set (UL03402)ensures each nozzle slot is recognized accurately by the machine.
Protective elements likedust shields and anti-static insertshelp maintain nozzle integrity in high-volume production.
If your NXT line changes nozzle types frequently or handles sensitive parts, these accessories arehighly recommended.

 

 

FUJI UL03400 Nozzle Exchange Station – Related Part Numbers

Component Name Part Number Description
Nozzle Exchange Station Body UL03400 Main body for the NXT automatic nozzle exchange unit
Nozzle Tray Assembly UL03401 Removable tray to hold multiple nozzles for automatic pick/change
Nozzle ID Pin Set (Coding Pegs) UL03402 Physical ID pins for nozzle type recognition in each tray slot
Tray Locking Spring / Latch Set UL03404 Mechanical parts that secure the tray in place to prevent misalignment
Protective Cover / Dust Shield UL03403 Prevents dust or foreign particles from entering the nozzle tray area
Tray Alignment Guide Pins UL03407 Ensures precise alignment between tray and nozzle change head
ESD-Safe Tray Insert (optional) UL03406 Anti-static liner for nozzles to prevent ESD damage
Mounting Bracket / Screw Set UL03409 Hardware used to mount the station onto the NXT machine frame
Tray Presence Detection Sensor UL03408 Optional sensor to detect presence or correct installation of nozzle tray

Compatible Nozzles (Common Examples)

Nozzle Type Part Number Compatible Heads
Nozzle #1 AA05W1 H04, H08
Nozzle #2 AA06Z1 H12, H24
Nozzle #3 AA07C1 V12
Nozzle #4 AA08F1 High-precision chip components
Nozzle #5 AA0A11 Custom or odd-form component use

Notes

All part numbers listed are official FUJI parts.
Custom trays can be configured based on specific nozzle models in use.
The number of trays and stations installed depends on the module configuration and nozzle change frequency.

 

 

FUJIUL03400 NXT complete nozzle exchange station 0

 


 

 

 

FAQ Guide – FUJI UL03400 NXT Complete Nozzle Exchange Station

 

General Questions

Q1: What is the FUJI UL03400 Nozzle Exchange Station used for?

A:
The UL03400 is a fully automatic nozzle exchange station designed for FUJI NXT I, II, and III pick-and-place machines. It allows the placement head to automatically change nozzles during production, increasing efficiency and enabling flexible component handling.

 

Q2: Which machines is it compatible with?

A:

FUJI NXT I / NXT II / NXT III modules
Compatible with heads such as H04, H08, H12HS, H24, V12, etc.

 

Q3: How many nozzles can it hold?

A:
The number of nozzles it holds depends on the tray model (e.g., UL03401). Each tray typically contains multiple slots (6–10) for nozzles. Multiple trays can be used in one exchange station depending on the configuration.

 

Operation & Functionality

Q4: How does it work?

A:
The nozzle exchange station is mounted on the placement module. During operation, the head parks over the station, deposits the current nozzle into an empty slot, and picks up a new one as needed. The machine recognizes the nozzle type via ID pins or coding pegs.

 

Q5: Is the nozzle change process fully automatic?

A:
Yes. The entire nozzle change sequence is controlled by the machine’s software, requiring no manual interaction during production.


Q6: Does it support nozzle ID detection?

A:
Yes. It uses mechanical ID pins (UL03402) or integrated sensors to detect the nozzle type and confirm correct placement. The system logs the nozzle status in real time.

 

Installation & Maintenance

Q7: Where is the UL03400 installed?

A:
It is typically mounted on the frame rail or platform inside the FUJI NXT module, either at the front or rear, depending on the machine layout.

 

Q8: Is calibration required?

A:
Yes. After installation, the tray and nozzle positions must be calibrated via the machine’s control system to ensure precise pick-and-place movements.

 

Q9: How often should it be maintained?

A:
Clean the tray weekly or after every shift in dusty environments. Inspect ID pins and tray springs monthly for wear. Replace protective covers if damaged.

 

Troubleshooting

Q10: Common problems and solutions:

Issue Possible Cause Solution
Nozzle not picked up correctly Misaligned tray, worn guide pins Recalibrate tray, replace guide pins
Nozzle ID not recognized Dirty or worn ID pin Clean or replace ID pin (UL03402)
Nozzle stuck during change Tray slot obstruction, debris in tray Clean tray thoroughly, check nozzle compatibility
Machine alarm during nozzle change Sensor failure, ID mismatch Check wiring, recalibrate nozzle data

Related Parts Overview

Part Part Number Function
Nozzle Exchange Station Body UL03400 Main unit for automatic nozzle change
Nozzle Tray Assembly UL03401 Holds multiple nozzles
Nozzle ID Pin Set UL03402 Identifies nozzle types in each slot
Protective Cover UL03403 Prevents dust contamination
Tray Locking Mechanism UL03404 Secures the tray inside the unit
Tray Alignment Guide Pins UL03407 Ensures precise nozzle insertion alignment

Best Practices
Always use clean, undamaged nozzles in the tray. Confirm nozzle-to-tray mapping in the system software. Use genuine FUJI trays and accessories to prevent alignment errors. Keep a spare tray (UL03401) ready to reduce downtime.

 

Conclusion

The FUJI UL03400 Nozzle Exchange Station is an essential automation tool for high-mix, high-speed SMT lines using NXT machines. With proper installation, regular maintenance, and the correct accessories, it enables efficient, error-free nozzle changes that enhance productivity and placement accuracy.

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5. We can solve any question about SMT

 

 FUJIUL03400 NXT complete nozzle exchange station 1
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