FUJIUL03400 NXT complete nozzle exchange station

FUJIUL03400 NXT complete nozzle exchange station

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FUJI UL03400 NXT Complete Nozzle Exchange Station – Product Description

Overview

The FUJI UL03400 is a fully automated nozzle exchange station designed for use with FUJI NXT series SMT placement machines. It enables the working head to automatically change nozzles during operation without manual intervention, improving production flexibility, efficiency, and reducing downtime.

Key Features

Supports automatic nozzle change during live production.
Designed to hold and organize multiple nozzle types for different components.
Features precise mechanical alignment for secure insertion and removal.
Integrates with the machine’s nozzle ID recognition system (e.g., code pins or sensors).
Rugged and durable construction for high-frequency nozzle changes.
Easy maintenance and replacement of trays or nozzle racks.

Applicable Machines

FUJI NXT I / NXT II / NXT III modules
Compatible with working heads:
H04, H08, H12HS, V12, H24, etc.

> The number of exchange stations per module depends on machine layout and nozzle change strategy.

Structure and Components

Related Parts & Accessories

Maintenance Tips

Clean trays regularly to prevent nozzle jam or misalignment.
Check identification pins for wear to ensure correct nozzle detection.
Replace trays or protective covers if damaged or deformed.
Verify mounting screws remain tight to ensure positional accuracy.

Summary

The FUJI UL03400 Nozzle Exchange Station is a critical automation component in FUJI NXT SMT lines, enabling seamless, automatic nozzle changes. It reduces manual workload, boosts efficiency, and ensures consistent, high-speed production across diverse product types.

Related Accessories – FUJI UL03400 Nozzle Exchange Station

Usage Notes:

Thetray (UL03401)is the core removable element — each one can hold a specific set of nozzles.
TheID pin set (UL03402)ensures each nozzle slot is recognized accurately by the machine.
Protective elements likedust shields and anti-static insertshelp maintain nozzle integrity in high-volume production.
If your NXT line changes nozzle types frequently or handles sensitive parts, these accessories arehighly recommended.

FUJI UL03400 Nozzle Exchange Station – Related Part Numbers

Compatible Nozzles (Common Examples)

Notes

All part numbers listed are official FUJI parts.
Custom trays can be configured based on specific nozzle models in use.
The number of trays and stations installed depends on the module configuration and nozzle change frequency.

FAQ Guide – FUJI UL03400 NXT Complete Nozzle Exchange Station

General Questions

Q1: What is the FUJI UL03400 Nozzle Exchange Station used for?

A:
The UL03400 is a fully automatic nozzle exchange station designed for FUJI NXT I, II, and III pick-and-place machines. It allows the placement head to automatically change nozzles during production, increasing efficiency and enabling flexible component handling.

Q2: Which machines is it compatible with?

A:

FUJI NXT I / NXT II / NXT III modules
Compatible with heads such as H04, H08, H12HS, H24, V12, etc.

Q3: How many nozzles can it hold?

A:
The number of nozzles it holds depends on the tray model (e.g., UL03401). Each tray typically contains multiple slots (6–10) for nozzles. Multiple trays can be used in one exchange station depending on the configuration.

Operation & Functionality

Q4: How does it work?

A:
The nozzle exchange station is mounted on the placement module. During operation, the head parks over the station, deposits the current nozzle into an empty slot, and picks up a new one as needed. The machine recognizes the nozzle type via ID pins or coding pegs.

Q5: Is the nozzle change process fully automatic?

A:
Yes. The entire nozzle change sequence is controlled by the machine’s software, requiring no manual interaction during production.

Q6: Does it support nozzle ID detection?

A:
Yes. It uses mechanical ID pins (UL03402) or integrated sensors to detect the nozzle type and confirm correct placement. The system logs the nozzle status in real time.

Installation & Maintenance

Q7: Where is the UL03400 installed?

A:
It is typically mounted on the frame rail or platform inside the FUJI NXT module, either at the front or rear, depending on the machine layout.

Q8: Is calibration required?

A:
Yes. After installation, the tray and nozzle positions must be calibrated via the machine’s control system to ensure precise pick-and-place movements.

Q9: How often should it be maintained?

A:
Clean the tray weekly or after every shift in dusty environments. Inspect ID pins and tray springs monthly for wear. Replace protective covers if damaged.

Troubleshooting

Q10: Common problems and solutions:

Related Parts Overview

Best Practices
Always use clean, undamaged nozzles in the tray. Confirm nozzle-to-tray mapping in the system software. Use genuine FUJI trays and accessories to prevent alignment errors. Keep a spare tray (UL03401) ready to reduce downtime.

Conclusion

The FUJI UL03400 Nozzle Exchange Station is an essential automation tool for high-mix, high-speed SMT lines using NXT machines. With proper installation, regular maintenance, and the correct accessories, it enables efficient, error-free nozzle changes that enhance productivity and placement accuracy.

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